Capsule Polishing with Metal Check

The iCaps “C” Containment ≤OEB4 capsule polisher offers excellent flexibility, increased output, and superior polishing efficiency. Its modular design allows for customization to meet specific customer needs, ensuring safe and efficient handling of potent drugs in a contained environment.

Key Benefits:

• Operator and product safety up to ≤OEB4 containment level
• Pressure monitoring with fail-safe security valves
• Complete emptying for all capsule types
• Four adjustable elevation heights (1000 mm to 2200 mm)
• FDA-approved light components for handling and washing
• Ergonomic, efficient, robust, and reliable design
• No risk of cross-contamination, easy validation
• Central HMI with OPC UA, CFR 21 Part 11 compliant

The iCaps “C” Containment unit includes features to ensure safety when manufacturing potent drugs, such as a contained test sample inserter to avoid contact with the product, continuous pressure monitoring to maintain negative pressure, and fail-safe pinch valves for added security. The system also offers simple and contained disconnection of peripheral equipment using Flex Connect pipes with a double LDPE barrier. A unique antistatic patented metal check ensures tightness while discharging static electricity from capsules. Additionally, the system is modularly upgradable to a “HC” High Containment washable solution for enhanced flexibility.

Technical Data

The iCaps range provides outstanding flexibility, increased output, and superior polishing efficiency. Its modular design allows for customization to meet specific customer needs, making it a versatile solution for various applications.

Key Benefits:

• Operator and product safety up to ≤OEB5 containment level
• Pressure monitoring with fail-safe security valves and pressure decay
• Complete emptying for all capsule types
• Four adjustable elevation heights (1000 mm to 2200 mm)
• FDA-approved light components for easy handling and washing
• Ergonomic, efficient, robust, and reliable design
• No risk of cross-contamination, easy validation
• Central HMI with OPC UA, CFR 21 Part 11 compliant

The iCaps system ensures a high level of safety and efficiency in capsule polishing, with key features designed to meet the strictest standards for containment and ease of use.

Technical Data

The eCaps capsule polisher is designed for efficiency, reliability, and high-quality polishing. It is an open-air system with flexible configuration options, offering three elevation heights to suit various production needs. The eCaps can be combined with a metal detector, an empty capsule eliminator, and a drum loading system for added functionality.

Key Benefits:

• Efficient operation
• Ergonomic design
• Robust and reliable construction
• Complete emptying for all capsule sizes and weights
• Three elevation heights: 1000 mm, 1400 mm, and 1800 mm
• Optional Empty Capsule Eliminator & 2-way diverter

The eCaps features a new generation of modular 400mm segments, each with a patented rotational brush that elevates, dedusts, and polishes capsules of any size or shape, from 000 to 5. The modular design allows for easy interchangeability between polishing segments and provides three different conveying heights for flexibility.

The patented technology ensures high polishing performance with a homogeneous vacuum flow on one side and a unique aspiration window design on the other to guarantee complete emptying of any capsule type. The system is designed for ease of use, minimizing parts to simplify assembly and disassembly, and eliminating the need for tooling.

Equipped with a metal detector, the eCaps ensures optimal accuracy, detecting particles as small as 0.4 mm, with a high-speed rejection mechanism for non-compliant products. Three detector options are available: Ceia, Lock, and Safeline. The design saves space in the production room and reduces retention areas. The Empty Capsule Eliminator (ECE) feature ensures 100% production efficiency, eliminating any empty capsules.

Technical Data

The NutraCaps capsule polisher is designed for efficiency and usability, offering a straightforward solution for high-quality capsule polishing. It can be easily combined with a metal detector, an empty capsule eliminator, and a drum loading system for added versatility.

Key Benefits:

• Outstanding polishing performance
• Supports all capsule sizes
• cGMP compliance
• Complete emptying of capsules
• Fast and easy cleaning and dismantling

Developed specifically for nutraceutical production, the NutraCaps integrates pharmaceutical industry expertise to deliver an efficient, cost-effective solution for the nutraceutical market. Its unique brush design ensures high-quality polishing while maintaining high production rates.

The unit features a rotating brush that quickly conveys, cleans, and polishes capsules in seconds. It is equipped with an advanced dust extraction system that efficiently separates excess powder during the polishing process. Designed for user-friendliness, the NutraCaps eliminates the need for tooling, making it ideal for quick changeovers when working with a wide range of products.

The system is compatible with a Ceia metal detector, an Empty Capsule Eliminator (ECE), and a manual 2-way diverter, offering a flexible and reliable solution for capsule polishing.

Technical Data